Hello all,
I am in need of some electrical wiring expertise here. I have successfully (well...almost) swapped a 92 RXL 650 motor, which I converted to carb, into a 96 XLT SP chassis. The motor runs good in the sled, the issue I'm having is with the wiring harness/connector that comes from the 92 RXL stator. The connector on the chassis for lighting is the same connector so plugs right in, but the wire colours do not match and there are some significant issues with lighting and the tach.
Here are some known issues:
These are just the issues i'm aware of, there may be more.
I'm hoping that I can rewire the connectors to correct whatever is crosswired. I have studied the electrical diagrams for both models and it is very hard to determine which wires are for what. I have included a diagram of the wires in question. Can anyone tell me what these wires are for and if its possible to correct this issue.
EDIT:
I have included the wiring diagrams for both sleds. The highlighter on the RXL one is not mine, so please disregard.
I am in need of some electrical wiring expertise here. I have successfully (well...almost) swapped a 92 RXL 650 motor, which I converted to carb, into a 96 XLT SP chassis. The motor runs good in the sled, the issue I'm having is with the wiring harness/connector that comes from the 92 RXL stator. The connector on the chassis for lighting is the same connector so plugs right in, but the wire colours do not match and there are some significant issues with lighting and the tach.
Here are some known issues:
- When low beams are on, there is no headlight or Tach
- When high beams are on there is a headlight, but it extinguishes when the brake is applied
- When the accessory is used (hand and thumb warmers) the brake light brightens
- When the brake is applied the brake light goes out instead of brightening
These are just the issues i'm aware of, there may be more.
I'm hoping that I can rewire the connectors to correct whatever is crosswired. I have studied the electrical diagrams for both models and it is very hard to determine which wires are for what. I have included a diagram of the wires in question. Can anyone tell me what these wires are for and if its possible to correct this issue.
EDIT:
I have included the wiring diagrams for both sleds. The highlighter on the RXL one is not mine, so please disregard.
92 650 motor in 96 XLT chassis lighting issues
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